Tag Archives: oil-free screw air compressor

China Best Sales Oil Free Inverter Rotary Twin Screw Direct Driven Air Compressor Price air compressor repair near me

Product Description

REDUCE ENERGY CONSUMPTION

Under different conditions,the demand for gas will float.Through a large number of research and calculation of marketdemandCha nun confirmed it.Only about 10% of applications require stable air supplyTherefore,frequency conversioncompressor can play a greater role in energy saving.
Energy cost often accounts for 70% of the life cycle cost of a compressor. The production of compressed air may account for 40% of all electricity costs in the plant.In almost every factory,the gas consumption will vary with different time periods,with its high and low CHINAMFG periods. permanent magnet variable frequency screw air compressor can supply glass completely according to the requirements of gas consumption,which can not only save a lot of energy, but also protect theenvironment for future generations.
INTERIOR STRUCTURE

CUSTOM OIL
COOLED MOTOR
First-stage energy-efficient motor,Low Noise,IP65 protection grade

 

AUTOMOTIVE GRADE
PERMANENT MAGNET MOTOR
IE4 high efficiency permanent magnet motor.
AUTOMOTIVE PERMANENT MAGNET MOTOR ForN38UH high grade permanent magnet, IP67 protection grade, and fully enclosed structure uniquevacuum epoxy dipping paint,effectively guaranteeing the stable operation of unit.

 

CHANUN
CUSTOM CONVERTER
Permanent magnet variable-frequency conversion technology, wide voltage. energy-saving ,with a small impact on the power grid.

 

7 INCH TOUCH SCREEN

Large touch screen.all-round protection monitoring with functions of motor start/stopcontrol, operation control:reversal protection of air compressor: and multi-point temperature detection and control protection.

 

HIGH MOBILITY (OPTIONAL)

Easy and flexible to rotate. so that the air compressor is able to move conveniently andquickly (optional)

ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,a comprehensive first-class exhibition hall and a testing laboratory.
 

CHINAMFG has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts.

Dukas adheres to the business philosophy of cooperation and mutual benefit to provide a one-stop service for every customer!
 

CHINAMFG air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South Africa, Australia, Thailand, Russia, Argentina, Canada and so on.
CHINAMFG products have won a good reputation from users for their excellent quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with excellent products and meticulous after-sales service!
 

Dukas warmly welcome customers to visit our factory and establish a wide range of cooperation!

Frequency Asked Question:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our Factory is Located in Xihu (West Lake) Dis. CountyHangZhou CityZheJiang  Province, China.

Q3: Will you provide spare parts of your products? 
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders? 
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours
Warranty: 2 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

What are the differences between stationary and portable air compressors?

Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:

1. Mobility:

The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.

2. Power Source:

Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.

3. Tank Capacity:

Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.

4. Performance and Output:

The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.

5. Noise Level:

Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.

6. Price and Cost:

Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.

When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

Can air compressors be used for automotive applications?

Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:

1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.

2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.

3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.

4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.

5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.

6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.

7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.

When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.

Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.

China Best Sales Oil Free Inverter Rotary Twin Screw Direct Driven Air Compressor Price   air compressor repair near meChina Best Sales Oil Free Inverter Rotary Twin Screw Direct Driven Air Compressor Price   air compressor repair near me
editor by CX 2024-05-17

China Best Sales Water-Lubricated Oil-Free Screw Air Compressors Are Used in The Pharmaceutical and Chemical Industries 12v air compressor

Product Description

Detailed Photos

Water-Lubricated Oil-Free Screw Air Compressors Are Used in The Pharmaceutical and Chemical Industries

Description&Advantages

Product Descriptions:
Mainly used for boosting and transporting natural gas into the pipeline network (natural gas extraction from pipelines, recovery and cHangZhou of combustible gases). It can also be used for stirring in the pharmaceutical and brewing industries, pressurized gas transportation in the chemical industry, blow molding for bottle production in the food industry, and dust removal from parts in machinery manufacturing

Advantages:
Our products, incorporating technology from Austria’s LMF and Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor.  It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults

Product Parameters

Model Flow
m3/h
Inlet Pressure
(Mpa)
Outlet Pressure (Mpa) Weight(Kg) Power(Kw)
VW-6/16-24 360 1.6 2.4 2600 110
VW-6/(0-1.62)-(5-21) 360 0-0.162 0.5-2.1 2350 75
WW-26.7/0.5-10 1602 0.05 1 4500 250
DW-2/0.2-16 120 0.02 1.6 1500 22
WW-3/8 180 normal pressure 0.8 1500 22
2VW-50/3.5 3000 normal pressure 0.35 6000 220
2VW-16.7/0.5-20 1002 0.05 2 6500 185
ZW-0.6/6-10 36 0.6 1 760 5.5
ZW-0.8/12 48 normal pressure 1.2 1200 7.5
DW-9.5/7 570 normal pressure 0.7 2600 55
VW-4.5/0.5-10 270 0.05 1 2100 37
2VW-25/25 1500 normal pressure 2.5 2100 250
2VW-50/3.5 3000 normal pressure 0.35 6000 220
DW-4.5/0.5-13 270 0.05 1.3 2500 18.5
ZW-0.46/(5-10)-(15-20) 27.6 0.5-1.0 1.5-2.0 850 11
VW-5.6/(1.5-2)-25 336 0.15-0.2 2.5 2000 55
V-6.5/(1-3)-7 390 0.1-0.3 0.7 1900 37
WW-2.5/3-250 150 0.3 25 3500 110

Our Factory

 

Part of Customer Visit

 

Certifications & Testing

 

Related Product

 

FAQ

Q:Are you a factory?

A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.

Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.

Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.

Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products

Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
    For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard            against any potential damage during the shipping process.

Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.

Send message  Get product Offer & Brochure!!!

 ↓↓↓

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Local Teams
Warranty: 18 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling/Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Customized
Samples:
US$ 40000/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can air compressors be used for painting and sandblasting?

Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:

Painting:

Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:

  • Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
  • Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
  • Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.

Sandblasting:

Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:

  • Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
  • Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
  • Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.

When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.

Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.

air compressor

How do you choose the right air compressor for woodworking?

Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:

1. Required Air Volume (CFM):

Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.

2. Tank Size:

Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.

3. Maximum Pressure (PSI):

Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.

4. Noise Level:

Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.

5. Portability:

Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.

6. Power Source:

Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.

7. Quality and Reliability:

Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.

8. Budget:

Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.

By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.

air compressor

How do you choose the right size of air compressor for your needs?

Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:

1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.

2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.

3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.

4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.

5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.

6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.

7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.

8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.

By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.

China Best Sales Water-Lubricated Oil-Free Screw Air Compressors Are Used in The Pharmaceutical and Chemical Industries   12v air compressorChina Best Sales Water-Lubricated Oil-Free Screw Air Compressors Are Used in The Pharmaceutical and Chemical Industries   12v air compressor
editor by CX 2024-05-14

China OEM Oil Free Screw Air Compressors of Series 11-55kw air compressor parts

Product Description

Product Presentatio

Compressor Type Max Working Pressure Capacity FAD Installed Motor Power Noise Level Weight Connection
bar(e) psi l/s m3/min kw dB(A) kg
OF11A 7.5  109.0  25.9  1.6  11 68 1142 G1”
8.5  123.0  22.6  1.4  11 68 1142 G1”
10.0  145.0  19.1  1.1  11 68 1142 G1”
OF15A 7.5  109.0  37.2  2.2  15 69 1150 G1”
8.5  123.0  34.8  2.1  15 69 1150 G1”
10.0  145.0  29.4  1.8  15 69 1150 G1”
OF18A 7.5  109.0  47.6  2.9  18 69 1170 G1”
8.5  123.0  45.3  2.7  18 69 1170 G1”
10.0  145.0  36.9  2.2  18 69 1170 G1”
OF22A 7.5  109.0  58.5  3.5  22 70 1181 G1”
8.5  123.0  52.7  3.2  22 70 1181 G1”
10.0  145.0  44.6  2.7  22 70 1181 G1”
OF30A/W 7.5  109.0  78.2  4.7  30 67 1458 G1 1/2”
8.5  123.0  73.3  4.4  30 67 1458 G1 1/2”
10.0  145.0  65.1  3.9  30 67 1458 G1 1/2”
OF37A/W 7.5  109.0  96.1  5.8  37 68 1460 G1 1/2”
8.5  123.0  91.6  5.5  37 68 1460 G1 1/2”
10.0  145.0  82.2  4.9  37 68 1460 G1 1/2”
OF45A/W 7.5  109.0  113.9  6.8  45 74 1465 G1 1/2”
8.5  123.0  108.5  6.5  45 74 1465 G1 1/2”
10.0  145.0  100.3  6.0  45 74 1465 G1 1/2”
OF55A/W 7.5  109.0  143.5  8.6  55 78 1723 G2”
8.5  123.0  138.6  8.3  55 78 1723 G2”
10.0  145.0  132.3  7.9  55 78 1723 G2”
Size L(mm) W(mm) H(mm)
1785 1571 1800
PS: The above air flow data was collected when the ambient temperature was 20ºC.

Oil-free Screw Air Compressors

ISO CLASS 0: Oil free certification
Oil-free air is suitable for a wide range of industries where air quality is critical to end products and production processes. Among them, pharmaceutical, hospital oxygen, electronics, filling, food and beverage processing production processes and environments, even the smallest amount of oil pollution will lead to the quality of the products produced and the qualification rate will be reduced, which will lead to a significant increase in the cost of enterprises.

 

Compression assembly parts drawing
1. Large flow intake valve
2, Low voltage host
3, High voltage host
4, Precision transmission gear box 5, High efficiency main motor

Large flow low noise centrifugal fan
Low power consumption;
Low running noise;
High air volume and high back pressure.

Oil-free rotary tooth compression rotor
Self-profile high-efficiency toothed rotor;
Fine special coating;
Can quickly reach the lowest energy consumption under no load.

 

Precision transmission gear box
Self-designed compact gear box;
High precision signal gear;

Sensor
PT1000 high precision temperature sensor;
The current type pressure sensor ensures more accurate data.

Electronic level sensing drain valve
Reduce compressed air emissions and waste, Improve; condensate drainage efficiency and extend compressor life.

Oil filter
High quality precision filter;
The lubricating oil is cleaner and longer.

Air filter
High quality precision filter;
Improved air filtration accuracy;
Less resistance for air to pass through;
Guaranteed air quality in the rear stage.

Built-in compression rotor purge system
Extended compression rotor life;
Protect the oil-free rotor from moisture corrosion during shutdown.

Oil mist separator
Active condensate gearbox oil mist;
Improve environmental pollution inside and outside the machine;
Small structure for easy maintenance.

Applicable industry

Pharmaceutical industry
100% oil-free air helps to prevent contamination during processing (e.g. fermentation, aeration, pharmaceutical production, hospital oxygen production, automated production lines).

Medical care
Preferred choice for hospitals, dental clinics, medical device manufacturing, laboratory or clinical work environments.

Electronic products industry
Small and medium-sized electronics factory precision circuit board production and electronic component patch, semiconductor factory integrated circuit packaging process.

The food and beverage industry
100% pure, clean, oil-free air for a variety of uses such as fermentation, packaging, conveying, aeration, filling production and capping of alcoholic and beverage products, cleaning, instrument air.
 

 

Company Profile

HangZhou Hylein Energy & Environmental Technology Co., Ltd. is located in HangZhou, Pearl River Delta, known as China’s compressor production base, is a professional engaged in all kinds of screw air compressor, nitrogen machine, oxygen generator, vacuum pump, magnetic suspension compressor R & D, production and sales of manufacturing enterprises, with standard production assembly line, the introduction of Europe and North America mature and experienced technology, Focus on providing a full range of services for various industries.
We strictly follow the IS09001 quality system standards and related industry standards, and throughout the product design, procurement, manufacturing, inspection, sales and service of the entire process, we always adhere to the global procurement strategy to ensure the superior performance of each air compressor, we pay attention to the development of new products, the latest energy-saving products are providing quality services for the global industrial energy-saving cause.
In the ZheJiang -ZheJiang Railway oxygen supply system air compressor project, we overcome high altitude, ultra-low temperature, ultra-high temperature, huge dust, frequent switching power supply and other problems.

After-sales Service

Equipment support High efficiency and energy saving equipment since the start of normal commissioning, to ensure the normal operation of the equipment.

Service scheme Monthly, quarterly regular arrangement of personnel to the user phone or on-site equipment operation inspection, testing work, timely understanding of unit operation dynamics, effective answer to user equipment operation questions, and do the corresponding need to improve maintenance, maintenance, to ensure the long-term effective work of the equipment, while providing service reports every time.

Technical service As long as the user needs equipment and technical help and consultation, the company will accurately reply within 2 hours, and provide the relevant technical information.

Service team We have a CHINAMFG theoretical knowledge, practical ability of strong service team and high-quality management team.

Corresponding time Our company will respond within 2 hours after receiving the notification of the failure of the user’s equipment, provide the fastest solution, and arrange technicians to arrive at the scene as soon as necessary.

Warranty commitment High efficiency and energy saving equipment since the start of normal commissioning, the whole machine warranty for 1 year.

FAQ

 

Q1: What’s your delivery time?

O: It takes about 15 days, if there is any urgent order, please contact us.

 

Q2: How long is your air compressor warranty?

O: One year for the whole machine when the compressor leave our factory.

 

Q3: How about your after-sales service?

O:1. Provide customers with installation and commissioning online instructions.

    2. Well-trained engineers available to overseas service

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Installation Type: Stationary Type
Type: Single Screw Compressor
Specification: 11-55kw
Customization:
Available

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air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China OEM Oil Free Screw Air Compressors of Series 11-55kw   air compressor partsChina OEM Oil Free Screw Air Compressors of Series 11-55kw   air compressor parts
editor by CX 2024-05-13

China Standard Industrial Mobile Screw Oil Free Four Pole Air Compressor with Dryer Inside mini air compressor

Product Description

Industrial Mobile Screw Oil Free Four Pole Air Compressor with Dryer Inside

Product Parameters

Name Four Pole Air Compressor
Applicable Industries Manufacturing Plant, Food & Beverage Factory, Printing Shops, Construction works , Food & Beverage Shops, Advertising Company
Showroom Location None
Machinery Test Report Provided
Video outgoing-inspection Provided
Marketing Type Other
Core Components Pressure vessel, Engine, Motor, Pump, Bearing
Gas Type     Air
Configuration PORTABLE
Power Source     AC POWER
Type PISTON
Lubrication Style Oil-free
Mute Yes
Voltage 220V
OEM Welcomed
Certification CE, ISO9001

 

MODEL NAME

Delivery rate at 0 bar

Max. pressure

Nominal pressure

Noise level at nomal pressure

Motor input

Voltage

Frequency

XLOF1500-10G

115 L/min

8 bar
116 CHINAMFG

6 bar
87 CHINAMFG

68 db(A)

1.5 KW

220 V

50Hz

Product Display

 

Company Profile

Founded in 2002, ZHangZhoug CHINAMFG Electromechanical Co., Ltd. focus on manufacturing air compressors for more than 15 years. Our company is located in Daxi Pump Industrial Area, HangZhou City, ZHangZhoug, China. having more than 15000 square meter working area.We specialize in all kinds of piston air compressors, especially having advantages in our new advanced heavy-duty oil-free air compressors.

FAQ

Q1: Are you a factory or a trading company?
A: A: Manufacturer and we focus on the development and production of air compressors for more than 20 years.

Q2: Is OEM service available?
A: Of course. We have many years experience of OEM service.

Q3: Can I get a sample to check the quality?
A: We are glad to offer you samples for test. Leave us message of the item you want or your requirements. We will reply you within 24 hours in working time.

Q4: I am buying from another supplier, but need better service, would you match or beat the price I am paying?
A: We always feel we provide the best service and competitive prices. We would be more than happy to personalize a competitive quote for you, just email us.

Q5: Is customized service available?
A: Of course, OEM & ODM both are available. Please contact us for details.

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 1 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China Standard Industrial Mobile Screw Oil Free Four Pole Air Compressor with Dryer Inside   mini air compressorChina Standard Industrial Mobile Screw Oil Free Four Pole Air Compressor with Dryer Inside   mini air compressor
editor by CX 2024-04-24

China Custom 185 Kw CHINAMFG Electric Oil Free Rotary Screw Air Compressor manufacturer

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 1, China
Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Position: Vertical
Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China Custom 185 Kw CHINAMFG Electric Oil Free Rotary Screw Air Compressor   manufacturer China Custom 185 Kw CHINAMFG Electric Oil Free Rotary Screw Air Compressor   manufacturer
editor by CX 2024-04-09

China supplier Germany Technology Industrial Silent Oil Free Electrical Rotary Screw Air Compressor Supplier with Dryer, Air Tank and Filters CHINAMFG Compressor manufacturer

Product Description

                         Promises Every Machine Will Run Well More Than 15 Years
Use case of rotary screw type air compressor
1. Rotary Screw type air compressors are exported to 132 countries and regions all over the world;
2. All indicators of screw air compressor are stable and the failure rate is low;
3. Perfect after-sales service system, engineers on duty 24 hours a day to provide one-on-1 service to customers at the air compressor use site.

Product Description

Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor. 
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor. 
Delivery time: 7-15 days. 
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram

                                                            Screw type Air Compressor Main Configuration
Item Parts Brand
Air end BAOSI/GU(Germany origin)
Intake Valve Red star(Chian)
Solenoid Valve CEME (Italy)
Temperature sensor Red star (China)
Pressure sensor Huba original (from Switzerland)
Motor Jiangtian Motor( China)
Coupling Germany KTR
Thermostat Valve Italy VMC
PLC Schneider Electric (France)
10  Minimal Pressure Valve Red star(Chian)
11  Air filter element Germany MANN
12  Oil filter element Germany MANN
13  Oil separator element Germany MANN
14  Bearing Sweden SKF

 

Detailed Photos

Product Parameters

Model Air Flow (m³/min) Motor Power Noise Outlet Diameter Dimension Weight
7bar 8bar 10bar 13bar kw dB inch W*D*H  (mm) kg
YP-10A 1.1 1.0 0.85 0.7 7.5 65 G1” 960*680*960 280
YP-15A 1.8 1.65 1.5 1.3 11 65 G1” 1050*830*1240 380
YP-20A 2.4 2.2 2.1 1.8 15 68 G1” 1050*830*1240 380
YP-25A 3.1 3.0 2.7 2.3 18.5 68 G1” 1200*830*1290 480
YP-30A 3.8 3.6 3.2 2.5 22 68 G1” 1200*830*1290 480
YP-40A 5.3 5.0 4.3 3.6 30 69 G11/2” 1300*1000*1540 710
YP-50A 6.6 6.2 5.7 4.6 37 69 G11/2” 1300*1000*1540 710
YP-60A 8.0 7.7 6.9 6.0 45 70 G11/2” 1500*1160*1700 990
YP-75A 10.5 9.8 8.7 7.3 55 70 G11/2” 1500*1160*1700 990
YP-100A 13.6 13.0 11.3 10.1 75 72 G2” 1700*1180*1800 1300
YP-125A 16.2 15.4 13.2 11.2 90 72 DN50 1850*1200*1900 1400
YP-150A 20.8 19.5 16.5 13.7 110 73 DN65 2250*1260*2055 1560
Remarks:
1. working ambinent temperature: -5ºC-45ºC;
2. exhausting air temperature ≤  working ambinent temperature +10ºC-15ºC;
3. starting mode: Y-△;
4. exhausting oil content: <3ppm;
5. certificate:  CE/ISO9001/ASME;
6. voltage:  380V/220V/400V/440V/415V

Manufacturing center

OUR TEAM

Certifications

Exhibition

Air compressor use case

Factory Quality Control Process
1.Installation inspection of the whole screw air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates; 
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the screw air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.screw Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.

Rotary Screw type air compressor packaging process
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.
 

 

F.A.Q

Q1. Why do customers choose us?
Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 19 years since 2001. Our German Standard production line helps us get the affirmation from our agents as well as end-user clients.

Q2. Are you a manufacturer or trading company?
We are a professional manufacturer with big modern factory in HangZhou,China.
Both OEM & ODM service can be accepted.

Q3. What’s your delivery time?
Generally 7-10 days, if urgent order, we can arrange, too.

Q4. How long is your air compressor warranty?
2 year for the whole machine and 5years for screw air end, except consumable spare parts.

 Q5. How long could your air compressor be used for? 
At least 10 years.

Q6. What’s payment term?
T/T, L/C, Western Union, Credit Card, and etc.

Q7. How about your customer service?
24 hours on-line service for all our clients.

Q8. How about your after-sales service?
1. Providing customers with installation online instructions.
2. Well-trained engineers available to overseas service.
3. PlHangZhou for oversea after-sales supporting company.
 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 5 Years for The Air End, and 2 Years for The Whole
Warranty: 2 Years
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China supplier Germany Technology Industrial Silent Oil Free Electrical Rotary Screw Air Compressor Supplier with Dryer, Air Tank and Filters CHINAMFG Compressor   manufacturer China supplier Germany Technology Industrial Silent Oil Free Electrical Rotary Screw Air Compressor Supplier with Dryer, Air Tank and Filters CHINAMFG Compressor   manufacturer
editor by CX 2024-04-03

China high quality CHINAMFG Hight Quality Direct Drive Oil Free Screw Air Compressor Manufacturer for Sales lowes air compressor

Product Description

Product Description

Screw Air Compressor

Screw Air Compressor A Series
Model BD-10A BD-15A BD-20A BD-30A BD-40A BD-50A

Air Volumn(m³/h)

Air Pressure(Mpa)

1.35/0.7 1.8/0.7 2.5/0.7 3.8/0.7 5.2/0.7 6.5/0.7
1.2/0.8 1.6/0.8 2.3/0.8 3.4/0.8 5.0/0.8 6.1/0.8
1.0/1.0 1.3/1.0 2.0/1.0 3.1/1.0 4.3/1.0 5.5/1.0
0.8/1.2 1.0/1.2 1.7/1.2 2.7/1.2 3.8/1.2 4.9/1.2
Ambient Temperature -5~+45ºC
Cooling Way Air Cooling

Discharge  Temperature

Ambient Temperature<15ºC
Lubrication – oil 6L 12L 18L 20L 20L 20L
Noise 66±2 68±2
Driving Way Belt Drive Direct Drive
Electricity 380V 3PH 50Hz
Power 7.5KW 11KW 15KW 22KW 30KW 37KW
Starting Method Star-Delta Starting
Dimension L 960mm 1100mm 1100mm 1380mm 1500mm 1500mm
W 580mm 710mm 710mm 850mm 1000mm 1000mm
H 770mm 1100mm 1100mm 1250mm 1350mm 1350mm
Net Weight 178KG 327KG 337KG 500KG 683KG 683KG
Outlet Pipe Diameter 1/2” 1” 1” 5/4” 3/2” 3/2”

 
Direct drive screw air compressor

Connet with rotor, motor and it’s outer case form a unit which can achieve zero maintenance. Besides, due to less spare parts, direct drive has less transmission loss to make it more table and get longer life.

.

Company Profile

PRODUCT SHOWROOM:

MEETING ROOM:

FACTORY VIEW:

TRADE SHOWS:

 

FAQ

 

Q1:Are you Manufacturer or Trading Company?
A:We are a professional manufacturer with our own export department.
Our factory was established in 2000.

Q2:Where is your factory located? How can I visit there? 
A:Our company is located in HangZhou City, China.All clients, from home and abroad,are warmly welcomed to visit us.

Q3. What is your terms of packing?

A: Generally, we pack our goods by thicker bubble paper, some of them are packed by carton.

Q4. What is your terms of payment?
A: By T/T, 30% as deposit for production, and 70% balance before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q5. What is your terms of delivery?
A: Normally our quotation is under FOB HangZhou, but we also accept EXW, FOB, CFR, CIF, DDU. 

Q6. How about your delivery time?
A: Generally, it will take 10 to 15 days after receiving full payment. If your voltage is different from 380V/3PH/50Hz, the delivery time will be around 20 days for custom-made motors or electric components. 

Q7.Can we customize our product?
A:Yes,you can.Customized material and standard are acceptable. We can provide different standards according to your market and favor.

Q8: How do you make our business long-term and good relationship?
A1. We keep good quality and competitive price to ensure our customers benefit ;
A2. We respect every customer as our friend and we sincerely do business and make friends with them.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Service
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: Diesel Engine
Cylinder Position: Horizontal
Customization:
Available

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air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China high quality CHINAMFG Hight Quality Direct Drive Oil Free Screw Air Compressor Manufacturer for Sales   lowes air compressorChina high quality CHINAMFG Hight Quality Direct Drive Oil Free Screw Air Compressor Manufacturer for Sales   lowes air compressor
editor by CX 2024-03-29

China supplier 2021 New Design 380V Frequency Conversion 75kw Screw Type Oil Free Air Compressor for Spray Paint with Great quality

Product Description

2571 New Design 380v Frequency Conversion 75kw Screw Type Oil Free Air Compressor for Spray Paint

Technical Parameters Of PM Variable speed screw air compressor:
 

Model Work pressure Capacity Power Noise Inlet and outlet diameters of cooling water Water inlet & outlet
T/H
Lubricating water
L
Dimensions Weight Air outlet diameter

 

WZS-06PMA 0.8 0.3~0.78 5.5 57 3/4″ 1.5 10 800x800x1100 460 3/4″
1.0 0.2~0.65
WZS-08PMA 0.8 0.35~1.17 7.5 57 3/4″ 2 10 800x800x1100 510 3/4″
1.0 0.3~1.05
1.25 0.24~0.81
WZS-11PMA 0.8 0.54~1.72 11 60 1″ 2.5 26 1200x800x1300 620 3/4″
1.0 0.45~1.42
1.25 0.35~1.10
WZS-15PMA 0.8 0.75~2.43 15 60 1″ 3.5 26 1200x800x1300 670 1″
1.0 0.65~2.17
1.25 0.6~1.85
WZS-18PMA 0.8 0.9~3.13 18.5 63 1″ 4 30 1400x1000x1520 730 1″
1.0 0.9~2.82
1.25 0.6~2.05
WZS-22PMA 0.8 1.1~3.62 22 63 1 1/2″ 5 30 1400x1000x1520 780 1″
1.0 0.97~3.21
1.25 0.85~2.78
WZS-30PMA 0.8 1.55~5.12 30 66 1 1/2″ 7 40 1500x1150x1500 1150 1 1/2″
1.0 1.255~4.43
1.25 1.1~3.63
WZS-37PMA 0.8 1.91~6.30 37 66 1 1/2″ 9 40 1500x1150x1500 1200 1 1/2″
1.0 1.60~5.33
1.25 1.42~4.77
WZS-45PMA 0.8 2.50~8.30 45 68 1 1/2″ 10 90 1800x1300x1750 1490 2″
1.0 1.91~6.30
1.25 1.70~5.56
WZS-55PMA 0.8 3.0~9.76 55 69 1 1/2″ 12 100 1800x1300x1750 1570 2″
1.0 2.60~8.55
1.25 2.30~7.67
WZS-75PMA 0.8 3.95~13.00 75 72 1 1/2″ 18 100 1800x1300x1750 1750 2″
1.0 3.40~11.50
1.25 3.0~9.70
WZS-90PMA 0.8 5.0~16.60 90 73 1 1/2″ 20 120 2200x1550x1800 2450 2 1/2″
1.0 4.30~14.66
1.25 3.72~12.60
WZS-110PMA 0.8 6.0~19.97 110 77 1 1/2″ 24 120 2200x1550x1800 2580 2 1/2″
1.0 5.0~16.66
1.25 4.65~15.56
WZS-132PMA 0.8 6.75~22.52 132 77 2″ 30 120 2200x1550x1800 2700 2 1/2″
1.0 6.0~19.97
1.25 5.07~16.90
WZS-160PMA 0.8 8.5~28.11 160 79 3″ 35 160 3000x1800x2100 3900 3″
1.0 706~25.45
1.25 6.7~22.52
WZS-185PMA 0.8 10~33.97 185 79 3″ 38 160 3000x1800x2100 4050 3″
1.0 8.72~29.00
1.25 7075~25.210
WZS-200PMA 0.8 11.2~36.75 200 80 4″ 42 200 3100x1850x2100 4200 4″
1.0 9.68~32.78
1.25 9.2~29.24
WZS-220PMA 0.8 12.2~39.67 220 80 4″ 47 200 3100x1850x2100 4400 4″
1.0 11.2~36.75
1.25 9.0~29.63
WZS-250PMA 0.8 13.5~44.78 250 80 4″ 53 200 3100x1850x2100 4800 4″
1.0 12.3~39.67
1.25 10.2~33.97

 

Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)

2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
 

High Efficiency PM Motor and Energy Saving
*With the high-performance permanent magnet material, PM motor won’t lose magnetism even under 120°c and can run for more than 15 years.
*No motor bearing: permanent magnet rotors is installed directly on the stretch out shaft of Male rotor. This structure doesn’t have the bearing and eliminates the motor bearing fault. 
*Comparing to normal variable speed motor, the permanent magnet synchronous motor performs with even better energy efficiency. Especially in the low-speed condition, it can still maintain a high motor efficiency.

SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.

FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.

Q:  Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity

Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, otherpayment terms also can be discussed based on our cooperation.

Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspectthe completely goods before shipping.

Q:  If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.

Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Video Technical Support
Warranty: 1 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What is the purpose of an air compressor?

An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:

1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.

2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.

3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.

4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.

5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.

6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.

Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.

China supplier 2021 New Design 380V Frequency Conversion 75kw Screw Type Oil Free Air Compressor for Spray Paint   with Great qualityChina supplier 2021 New Design 380V Frequency Conversion 75kw Screw Type Oil Free Air Compressor for Spray Paint   with Great quality
editor by CX 2024-03-09

China factory Durable 500 CHINAMFG High Pressure Oil-Free Pm VSD Two-Stage Rotary Screw Type Air Compressor with Stainless Steel Connection with Best Sales

Product Description

2~40bar DIRECT-DRIVE  WATER-INJECTED OIL-FREE  SCREW AIR COMPRESSOR (PM VSD)
 

1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved. 
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.

2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.

3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.

4. No Gearbox  No need for associated oil lubrication.

5. Simple structure 
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong, 
while balance bearing loads extend the compression element service life for low-cost operation. 

 

Product Parameters

 

 

Product Description

 

Company Profile

 

 

Hot Sale Products

 

 

 

            2~10bar Oil-injected                        7~16bar All-in-1                       Small Single-phase
       Screw Air Compressor                   Screw Air Compressor                 Screw Air Compressor  

 

          2~40bar 100% Oil-free                   8~12bar 100% Oil-free                Diesel Engine Portable
       Screw Air Compressor                   Scroll Air Compressor                 Screw Air Compressor  

 

 

Main Product

 

What we can supply:

* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24*7 Online Services and Video Guide
Warranty: 1 Year for The Whole Machine & 2 Years for Air End
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Installation Type: Stationary Type
Customization:
Available

|

air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China factory Durable 500 CHINAMFG High Pressure Oil-Free Pm VSD Two-Stage Rotary Screw Type Air Compressor with Stainless Steel Connection   with Best SalesChina factory Durable 500 CHINAMFG High Pressure Oil-Free Pm VSD Two-Stage Rotary Screw Type Air Compressor with Stainless Steel Connection   with Best Sales
editor by CX 2024-03-06